Ammonia level sensor hblt-wire

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IntroductionTechnical detailsSpecificationsApplicationsDisclaimer

Introduction

HBLT-wire is a capacitive sensor for level measurement of NH3 refrigerant in industrial refrigeration systems.The sensor has an output signal of 4-20 mA, which is proportional with 0 and 100%.Its output signal is 4 mA for an empty container and 20 mA for a full container.HBLT-wire can be adjusted in length to the current application.The sensor element consists of a 2mm steel wire as well as a Teflon tube.Both parts are provided with a length of 4 m and can be shortened with diagonal cutters or other pliers.HBLT-wire can be used in connection with the HBLT-C1 controller for controlling pumps.

Technical details

  • Flexible sensor wire, which is adjustable to a length of 600 to 4000 mm.
  • Sturdy and reliable design with a standard 4-20 mA output signal.
  • Designed for the refrigeration industry – max. pressure up to 100 bar.
  • Split design which makes the sensor easy to install and service. The electronic part can easily be separated from the mechanical part by loosening the threaded union.
  • Simple calibration for the specified length.
  • Alarm output can be set in a range from 10% to 100%.
  • Compact design that minimises shipment costs.
  • Can be used for marine applications, since measurement is not affected by contact with the metal surface of the overflow pipe.
  • Measures NH3 & HFC refrigerants (R22, R134A, R404A, R410A, R507, R717 & R718).

Specifications

Connection diagram

 

The sensor can be programmed to either emit a linear signal, which is identical to the tank level, or to regulate a valve for the purpose of obtaining the same level in the tank (float valve).

Drawing

Power supply
Voltage 24 AC/DC + 10%
Max. possible resistance 500 ohm
Max consumption 50 mA
Plug connection DIN 0627 - 5 pins
Output
Analog output  4-20 mA, 1 A
Transsistor output - alarm PNP, 1 A
Contact function - alarm NO/NC (Programmable)
Environmental conditions
Ambient temperature -30...+50°C
Refrigerant temperature -60...+60°C
Max. pressure 100 bar
Protection degree IP65
Vibrations IEC 68-2-6 (4g)
Refrigerants R22, R134A, R404A, R410A, R507, R717 & R718, R1234
Mechanical specifications
Thread connections 3/4” NPT 
Adapter - 3/4" NPT / 1" BSPP (option) HBS/ADAP/8/2
Size Se dimensional drawing
Material - liquid parts AISI 304 / PTFE
Material - electronic parts Plast
House type Angle
Approvals
EMC-Emission EN 61000-3-2
EMC-Immunity EN 61000-4-2
Cable
HBxC-M12/5  5 m - 5 wire
Indication
LED indication Green, yellow & Red LED
Configurations
Configuration PC tool

Applications

 

When using a level sensor for measuring Ammonia in a compact plate and shell heat exchanger or other systems with turbulent conditions, we have new recommendation based on recent experience:

For Stand-pipes with stable conditions (smooth changes in the level):

  • Use a HBLT-Wire or a HBLT-A1 rod-style sensor. For Stand-pipes with turbulent conditions 
    (a lot of turbulence, cooking, foaming, liquid from the top):
  • Use a HBLT-A1 rod-style sensor, or
  • Use only a HBLT-Wire sensor when you have it mounted in an inner guide-tube of e.g. DN25 as
    illustrated. 
    The guide-tube will dampen the turbulence and the foaming and you will have a good 
    measurement.
  • If HBLT-Wire sensor is already mounted under these conditions WITHOUT a guide-tube,
    do eventually set the filter time function between 60-120 seconds to dampen the signal from the
    turbulent conditions. For tank/drum installation:
  • Use a HBLT-A1 rod-style sensor, or
  • Use only a HBLT-Wire sensor when you have it mounted in an inner guide-tube of e.g. DN25
    as illustrated. The guide-tube will dampen the level and the foaming and you will have a good 
    measurement.
  • If HBLT-Wire sensor is already mounted under these conditions WITHOUT a guide-tube,
    do eventually set the filter time function between 60-120 seconds to dampen the signal from 
    the turbulent conditions.

For Alpha Laval U-turn evaporator:

  • Use a HBLT-A1 rod-style sensor.

Disclaimer

Thread type Valve type Ordering code
3/4" NPT   HBLT-Wire-2
3/4" BSPP   HBLT-Wire-6
Electronic part for HBLT-Wire   HBLT-Wire-EL
     
3/4" NPT Modulating HBLT/C-Wire-2
3/4" BSPP Modulating HBLT/C-Wire-6
Electronic part for HBLT/C-Wire Modulating HBLT/C-Wire-EL
     
3/4" NPT Stepper HBLT/S-Wire-2
3/4" BSPP Stepper HBLT/S-Wire-6
Electronic part for HBLT/S-Wire Stepper HBLT/S-Wire-EL
     
3/4" NPT   HBLT-Wire-2-IP
3/4" BSPP   HBLT-Wire-6-IP
Electronic part for HBLT-Wire   HBLT-Wire-EL-IP
     
*Stepper motor & IP versions are without display  

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